Varanasi, Uttar Pradesh Flour milling consultancy across India
Our Services

Everything your flour mill needs, from one expert

Whether you are starting from an empty plot or running a mill that isn't hitting its numbers, we cover the full lifecycle of your plant.

01

New Flour Mill Project Setup

End-to-end consultancy for new roller flour mills: feasibility, plant layout, building requirements, machinery selection and vendor coordination.

  • Capacity & product-mix planning
  • Site, building & silo layout
  • Machinery selection & quotation review
  • Project timeline & vendor coordination
02

Mill Flow Sheet & Design

Practical flow diagrams for cleaning, conditioning, break, purification and reduction sections, designed for higher extraction and consistent flour quality.

  • Cleaning & conditioning flow
  • Break, purification & reduction passages
  • Sifter & roll surface allocation
  • Flow changes for new products
03

Erection & Commissioning

On-site supervision of machinery erection, trial runs and commissioning for both Buhler and Indian-make plants, including PLC-controlled systems.

  • Erection supervision & alignment checks
  • No-load and load trial runs
  • Roll setting & mill balancing
  • Handover to the production team
04

Mill Performance Improvement

Mill audits that find losses in extraction, power and capacity, then fix roll settings, sifting, conditioning and maintenance routines.

  • Extraction & yield audit
  • Power-per-tonne review
  • Roll, sifter & purifier optimisation
  • Preventive maintenance schedule
05

Chakki Atta & Sattu Plants

Planning and running chakki atta plants, sattu plants and allied units alongside your roller flour mill.

  • Chakki plant layout & sizing
  • Sattu roasting & grinding lines
  • Product quality & consistency
  • Integration with the main mill
06

Quality Control & Staff Training

Wheat and flour quality practices, lab routines, and hands-on training for millers, shift in-charges and maintenance staff.

  • Wheat intake & grading norms
  • Basic flour testing routines
  • Miller & shift in-charge training
  • Hygiene & food safety practice
How we work

Our consulting process

  1. 1

    Discuss

    We understand your goals, market, budget and site, or the problem in your running mill.

  2. 2

    Plan & design

    Capacity, product mix, flow sheet, layout and machinery list, all on paper before money is spent.

  3. 3

    Execute

    Erection supervision, trial runs and commissioning with your team on site.

  4. 4

    Optimise

    Fine-tune roll settings and flow, train staff, and track extraction and power cost.

Expertise

Plants & systems we know inside out

Roller Flour Mills Buhler Plants Indian-make Plants PLC Automation Chakki Atta Plants Sattu Plants Wheat Cleaning Conditioning Roll Management Plansifters & Purifiers Extraction Improvement Staff Training
FAQ

Frequently asked questions

Still have a question? We're one call away.

+91 88877 08386
What capacity flour mill should I start with?

It depends on your local demand for maida, atta and suji, how easily you can buy wheat, your budget and the land available. We study these first and then recommend a capacity and product mix that suits you.

Should I choose Buhler or Indian-make machinery?

Both can work very well. Imported lines like Buhler usually offer more automation and consistency at a higher cost. Indian-make plants cost less and spares are easier to find. Our founder has run both as Chief Miller and can help you weigh the trade-offs.

Can you improve the extraction of my existing mill?

Usually, yes. A mill audit checks wheat conditioning, roll condition and settings, sifting and purification, and maintenance. Small corrections often give better extraction and lower power per tonne.

Do you help with chakki atta and sattu plants?

Yes. Our founder has run a 150 TPD chakki plant and a 125 TPD sattu plant alongside a roller flour mill, and we help plan and run such units.

How long does it take to set up a roller flour mill?

It depends on capacity, civil work, machinery delivery and approvals, so it can range from several months to over a year. Planning the project well at the start is the best way to avoid delays.

Where are you based? Do you visit sites?

We are based in Varanasi, Uttar Pradesh, and have worked in mills across Assam, West Bengal and Odisha. Contact us to discuss a visit to your site.

Not sure which service you need?

Tell us about your mill and we'll suggest where to start.